AIRGO Collapsible ULD Setup and Breakdown Procedures (Home)

Setup (Go to Breadown)

1 Unstrap unit from pallet
  • Set Roof aside for later use
2 Set wall unit upright on FAA approved pallet
  • Pull side walls outward at hinges
  • Insure wall flaps are inside
3 Fold floor down
  • "Walk" inside floor perimeter to secure Velcro fastening
  • Center unit on pallet and close door
4 Set roof in place on wall unit
  • Pull wall out to engage perimeter groove of roof assembly (see detail)
  • Engage all D-ring fasteners and tighten
5 Engage D-ring fasteners
  • Thread lower strap up through both rings
  • Then bring the strap back down, loop it over the top ring and under bottom ring
  • Pull strap tight
6 Place FAA approved net on ULD
  • Match net length and width with pallet
  • Evenly space anchors and fasten with outside fittings close to corners
  • Use net hooks to take up slack
  • Loosely lash all 4 corners, then tighten and secure with a knot
  • Check tension in several places on each side to ensure tightness

Breakdown
1 Remove net
  • Unknot and unthread corner lashing
  • Release anchors
  • Carefully fold net
2 Remove roof
  • Disengage roof D-ring fasteners
  • Remove roof and fold at proper creases
3 Disengage D-ring fasteners
  • Pull up on lower D-ring to loosen strap
4 Open doors
  • Raise floor to vertical against rear wall, folding in half
5 Fold end walls inward at hinges
  • Lay wall unit onto back as it collapses
  • Straighten wall flaps so unit will lay flat
  • Close door
6 Lay collapsed ULD on pallet
  • Center the wall unit on pallet with doors up
  • Lay roof on top of floor section
  • Strap to pallet

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